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Easy to insert |
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The sleeve is inserted into the two members to be doweled
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The tapered pin is dropped into the sleeve
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The pin is tapped firmly into place expanding the outer sleeve
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Easy to remove |
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An internally threaded pull nut is screwed onto the pin
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As the pull nut seats on the sleeve, the pin is released
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With the pin removed, the sleeve puller is inserted into the recess in the base of the sleeve
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The sleeve is then easily removed
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How Metaligner
® works. |
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If you have an application requiring precision alignment of parts at assembly, reassembly or for
field service, the Whistler Metaligner can help you do it faster and easier with outstanding accuracy.
The Metaligner
® is a reusable, expanding dowel pin,
designed to allow precise alignment of two or more members that would normally be held in place by conventional dowels. Unlike conventional dowels, the
Metaligner
® can be easily inserted and removed
where the sections to be doweled have a blind hole. It never has to be drilled out.
Machine and tool sections can be removed and replaced repeatedly with accurate alignment every time. Plus,
Metaligner ®
is reusable and can properly align and dowel holes as much as .001" (.025mm) oversize. |
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The advantages of
Metaligner ®
are being proven by builders of mechanical equipment around the world in the construction of machine tools, pumps, disc
drives and precise assemblies of all kinds. |
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Metaligner ®
benefits. |
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Requires less precision in a hole size since expansion allows use over approximately a .001"
(.025mm) range.
Can be used in blind holes and does not require a through-drilled knockout hole for removal.
Naturally vents air so that "flatting" is not required.
Does not damage a hole through use, so it can be removed and reused in the same hole without re-machining.
Faster to use in an assembly and can be removed very easily and quickly for disassembly.
Can provide repositioning of mating sections with accuracies better than .0001" (.0025mm) for in-field service or repair. |
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Metaligner Sizes |
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Metaligners are made in a range of inch and metric sizes, offering flexibility for a wide
variety of applications. |
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INCH SIZES
(sold in packs of 6 pins with sleeve) |
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CAT. NO. |
A |
B |
C |
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EX-250 |
1/4 |
1 |
1-7/32 |
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EX-375-1 |
3/8 |
1 |
1-1/4 |
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EX-375 |
3/8 |
1-1/4 |
1-1/2 |
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EX-500 |
1/2 |
1-1/2 |
1-7/8 |
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EX-625 |
5/8 |
2 |
2-3/8 |
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EX-750 |
3/4 |
2-1/2 |
3 |
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EX-1000 |
1 |
3 |
3-1/2 |
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METRIC SIZES (mm)
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CAT. NO. |
A |
B |
C |
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EX-6 |
6 |
26 |
32 |
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EX-8 |
8 |
26 |
32 |
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EX-10 |
10 |
32 |
38 |
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EX-12 |
12 |
38 |
48 |
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EX-16 |
16 |
51 |
61 |
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EX-20 |
20 |
64 |
74 |
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EX-25 |
25 |
76 |
89 |
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| Accessories |
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Pull nuts, sleeve pullers and hex wrenches are available for each Metaligner Size |
PULL NUTS 2" / 50mm
(one is required for removal) |
PULL NUTS 6" / 150mm
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CAT. NO. |
INCH SIZE |
METRIC SIZE (mm) |
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PN-250 |
EX-250 |
EX-6 |
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PN-375 |
EX-375 |
EX-10 |
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PN-500 |
EX-500 |
EX-12 |
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PN-625 |
EX-625 |
EX-16 |
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PN-750 |
EX-750 |
EX-20 |
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PN-8 |
- - - - - |
EX-8 |
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PN-1000 |
EX-1000 |
EX-25 |
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CAT. NO. |
INCH SIZE |
METRIC SIZE (mm) |
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PNE-250 |
EX-250 |
EX-6 |
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PNE-375 |
EX-375 |
EX-10 |
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PNE-500 |
EX-500 |
EX-12 |
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PNE-625 |
EX-625 |
EX-16 |
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PNE-750 |
EX-750 |
EX-20 |
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PNE-8 |
- - - - - |
EX-8 |
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PNE-1000 |
EX-1000 |
EX-25 |
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SLEEVE PULLER
(one is required for removal) |
SLEEVE PULLER EXTENSIONS
(for extra deep holes) |
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FOR USE WITH METALIGNER |
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CAT. NO. |
INCH SIZE |
METRIC SIZE (MM) |
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TSP-250 |
EX-250 |
EX-6 mm
EX-8 mm |
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TSP-375 |
EX-375 |
EX-10 mm |
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TSP-500 |
EX-500
through
EX-1000 |
EX-12mm
through
EX-25 mm |
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CAT. NO. |
INCH SIZE |
METRIC SIZE (mm) |
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TSPE-375 |
EX-375 |
EX-375 |
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TSPE-500 |
EX-500
through
EX-1000 |
EX-12 mm
through
EX-25 mm |
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HEX KEY WRENCHES
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CAT. NO. |
INCH SIZE |
METRIC SIZE (mm) |
| HK-156 |
EX-250 |
EX-6 mm |
| HK-187 |
EX-375 |
EX-8 mm
EX-10 mm |
| HK-312 |
EX-500 |
EX-12 mm |
| HK-375 |
EX-625
EX-750 |
EX-16 mm
EX-20 mm |
| HK-750 |
EX-1000 |
EX-25 |
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S. B. Whistler & Sons, Inc PO BOX 207, Akron, NY 14001 USA
US / Canada 1-800-828-1010 Outside
1-716-542-4141 Fax 1-716-542-4226
© 1998 - 2008
SB Whistler & Sons, Inc. All rights reserved. Privacy
Policy Statement Last
updated 01.07
|
