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TECHNICAL CENTER
Tools to help you with Modular Hard Die Systems and more. |
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| CALCULATING
PUNCHING TONNAGE |
To do the math faster, download our tonnage calculator. |
To calculate punching tonnages use the following shear strength value chart with
either the Inch or Metric formulas. To ensure safe operation,
it is recommended that any questionable tonnage conditions be reviewed thoroughly with your press manufacturer. |
tons.xls
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| MATERIAL |
TONS PER SQ INCH |
METRIC TONS PER SQ
CM |
Aluminum 1100-0
3003-0, 6061-0 |
5.0 |
0.71 |
Aluminum 2024-0
3004-H36, 5052-H32 |
10.0 |
1.41 |
Brass & Aluminum
2025-T6, 6152-T6 |
17.5 |
2.46 |
| Mild Steel & Bronze |
27.5 |
3.87 |
| Stainless Steel |
55.0 |
7.74 |
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Formula - Inches
Linear inches x Material thickness in inches x Tons per square inch = Job Tonnage Requirement |
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Formula - Metric
Linear centimeters x Material thickness in centimeters x Metric tons per square centimeters =
Job Tonnage Requirement |
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| NOTE: Add an additional 10% for stripping pressure (multiply by 1.1). |
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| EXAMPLE: How many tons are required to punch (15)
fifteen .375" / 9.52 mm diameter holes in 16-gage (.06" / 1.52 mm) mild steel? |
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| Inch |
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Metric |
Using the formula of Circumference = 3.1416 x Diameter,
determine the linear inches of one .375" diameter hole (.375 x 3.1416 = 1.178"). Multiply by 15 to calculate total linear inches (15 x 1.178 = 17.672").
Select the proper Shear Strength value from the chart above.
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Using the formula of Circumference = 3.1416 x Diameter,
determine the linear centimeters of one 9.52 mm diameter hole (9.52 x 3.1416 = 29.91 mm, or 2.99 cm). Multiply by 5 to calculate total linear
centimeters (15 x 2.99 = 44.85 cm). Select the proper Shear Strength value from the chart above. |
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17.672" X 0.06" X 27.5 = 29.2 Total Tons
Add 10% for Stripping pressure
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44.85cm X .152 cm X 3.87 = 26.38 Metric Tons
Add 10% for Stripping pressure |
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29.2 X 1.1 = 32.1 Tons |
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29.2 X 1.1 = 32.1 Tons |
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| CALCULATING DIE CLEARANCE |
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| Die clearance is related to the type and thickness of the material
being punched. For mild steel (AISI 1010 or equivalent) we recommend using 10% of material thickness (5% per side) added to the punch size, when punching up to
.25" (6.35 mm) thick material. Clearance should be doubled when punching thicker materials, or when punching Stainless Steels. Use 8% (4% per side) when
punching light gage softer materials, like aluminum or copper. Example: To punch a .500" (12.7 mm) diameter hole in 11 GA (.120" / 3 mm) mild steel, the
die size will be .512" (13 mm). (10% x .120 = .012 + .500 = .512). |
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| DXF Layout Tools |
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Whether you currently use modular hard dies or would just
like to review the layout for a possible application, the DXF files below contain each of the tool holders in plan view. You can quickly insert the tool
holders into your flat blank CAD drawing and easily determine the number of tools and hits required. "Right Click" the appropriate link to download any of
the DXF files and then click “save as” when prompted in the dialog box. |
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| Tool Maintenance Guide |
| This guide provides information related to the proper maintenance
of Modular Hard Die Tooling although the basic principles can be applied to most and punching and notching tools. |
| Click here for the HTML
version. |
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